Description

ExploraVAC MAX Corrosive Chemical Tolerant Vacuum Test Chamber System, With 24 Inch Cubic Welded Aluminum Chamber and Chemical Series Dry Scroll Vacuum Pump.

The ExploraVAC™ MAX series is Ideal Vacuum's premier TVAC thermal test chamber product line, which includes many additional features compared to our standard ExploraVac instruments.

This is our Corrosive Chemical Tolerant ExploraVAC™ MAX TVAC thermal vacuum test chamber system, perfect for entry level vacuum processes and optimized for chemical resistance and ease of use. It is a fully integrated, turnkey, rough vacuum system featuring a fully enclosed, lighted, cubic 24” inch, welded, 6061-T6 aluminum vacuum chamber and door with viewport, dual ISO LF-200 side ports, and a volume of 8.0 cubic feet. This system is equipped with stainless steel vacuum lines and a built-in Edwards nXDS20iC chemical series dry scroll pump that boasts impressive resistance against most chemical vapors. An integrated Convectron gauge controller provides chamber vacuum pressure measurements.

The system includes a built-in touch screen display equipped with AutoExplor™ software which can control all chamber functions. This system includes a non-expiring basic version of our AutoExplor software, run by an onboard Windows computer and touchscreen monitor. This easy-to-use software can control and automate all ExploraVAC MAX functions. Also included is a one-year, renewable, license of AutoExplor premium version, with many additional features (see below).

This Corrosive Chemical Tolerant ExploraVAC MAX system can reach an ultimate pressure of 20 mTorr, has a weight of 976 lbs., and requires single-phase, 208-240 VAC, 50/60 Hz, at 17 Amps.

ExploraVAC MAX Chemical Tolerant System Configuration

Fully Enclosed 24” Welded Aluminum Vacuum Chamber
Aluminum Chamber Door with Large Viewport
Quick-Latch Front Door Closure
Through Viewport LED Chamber Lighting
15.5” LCD Touch Screen Display
Edwards nXDS20iC Chemical Series Dry Scroll Vacuum Pump
Two ISO LF-200 Side Ports (Allows for a variety of feedthroughs to be added)

Vacuum chambers often contain caustic or corrosive chemicals. Many laboratories and industries produce delicate samples or products that must be stored under vacuum to prevent degradations. These samples are often highly reactive and tiny amounts of powdered or vaporized sample can easily damage vacuum equipment. Vacuum chambers are also used to process volatile chemical samples such as in epoxy resin and monomer curing and outgassing. They are often used in post-cure, heat-treatment, and bakeout finishing of products to remove residual chemicals and strengthen products in the absence of air. Often, during these processes organic and sometimes corrosive chemicals are released. Many pharmaceutical products are freeze dried as a purification method, to reduce weight, and increase solubility. These products are sometimes suspended in highly polar organic liquids such as such as acetic acid (AcOH) trifluoroacetic acid (TFA), and alcohols. In environmental testing, sometimes acid atmosphere or ozone is introduced into the chamber to test component durability in extreme atmosphere conditions. In these situations, a chemically resistant vacuum chamber with chemical-series oil-free pumps is required.

This Corrosive Chemical Tolerant ExploraVAC MAX system can be upgraded with an internally regulated purge gas line to introduce a user-selected gas into the vacuum chamber. Chemically resistant turbomolecular pumps are also available. If you are unsure about the chemical or material requirements for your specific process or application, please contact our engineering team for assistance.

The ExploraVAC MAX series of TVAC thermal vacuum chamber process and test instruments create precise environments empowering the operator with complete control over internal chamber pressure and temperature. They are built with innovation in mind. They allow for prototype device exploration in vacuum during the product research and development phase and for precise process control in small batch processing. These thermal vacuum test chamber instruments are designed to allow users to quickly tailor experiments to gather product analysis and diagnostics data as the product is subjected to the extreme stress factors of vacuum and temperature. ExploraVAC MAX TVAC thermal vacuum test chambers are completely configurable with many available system options.

ExploraVAC MAX System Configuration Options:

Roughing Pump (dry scroll or dry multi-stage roots, various speeds)
High Vacuum Turbomolecular Pump (various speeds)
Full Vacuum Pressure Control
Heated and Cooled Platen
Chamber Wall Heating
Closed-Loop Refrigerated or LN₂Cryogenic Cooling System
Automated Software Control
Remote Control Operation
Purge Ports, Chamber Shelving, and Much More

ExploraVAC MAX systems are configured with fully enclosed 24 inch cubic aluminum chambers and doors with viewports and chamber lighting.

The ExploraVAC MAX TVAC system cabinet has a conveniently angled front panel with computer-controlled touchscreen interface which controls all chamber functions. PID controllers and gauges are installed as required for user selected options. A PLC manages system functions including pump and valve sequencing for efficient pump down cycles and safety interlocks for preventing equipment damage. The front accessible, built-in NEMA style enclosure houses the electronics needed for system operation.

Two spacious LF-200 side ports are available for user-selected or designed accessories, such as an electronic feedthrough for device monitoring or for a vibration pad for shock testing, an infrared lamp array for radiant heating or temperature differential tests, an ultraviolet lamp array for ionizing radiation tests, or a mount for an electron beam. A system can also be customized to obtain any desired rate of rise by adding additional vacuum pumps mounted outside the cabinet.

The back of the cabinet holds a bulkhead feedthrough panel for chamber venting, pump exhaust, and the purge gas option. A digital feedthrough back panel has multiple ports including a DB9 connector for running the system remotely from a workstation or laptop running Microsoft Windows10 or 11 with our AutoExplor software.

The (non-expiring) basic version of AutoExplor (P1012102) allows a user to manually control devices while protecting the system. AutoExplor properly sequences pumps and automatically operates the correct valves for a given request. The user can program pressure and temperature setpoints, ramp rates, soak times, and venting (if the system is equipped with those hardware options). The software provides real-time graphical data streaming so the user can visualize system behavior. AutoExplor maintains an internal preventive maintenance schedule and notifies the user when system service is due. For example, it notifies when scroll pump tip-seal replacements are needed and when sensor calibration is due. This helps keep the system at peak operating performance. It also provides fault and error messages along with specific troubleshooting information in the case of a device failure so that the issue can be corrected as soon as possible.

The premium version of AutoExplor (P1012100) includes all the features of the basic software package (above) and adds automated recipe control, data logging, and log export capabilities. Complex test recipes can be created as a step-by-step process, where each step can control the on/off state, setpoints, and ramp rates of multiple devices. One or multiple end conditions for each recipe step may be set using logical operators. The premium version allows the user to quickly generate environmental TVAC test reports from recipe data log files. Logs can be reviewed to ensure targeted process parameters are achieved. The premium version also includes AutoExplor IP Client, which gives the software the ability to be used as a host that can manage multiple external network clients, and AutoExplor API (application programming interface), which allows a scientist or programmer to integrate an ExploraVac instrument into their existing software test suite without using AutoExplor’s software interface. The premium version must be renewed annually or it reverts to the basic version.

The ExploraVAC MAX series of TVAC pressure and temperature-controlled test chambers are a perfect solution for many product testing requirements.

Sample Applications